PLC upgrades and control systems for small and midsize manufacturers

Since 1992, iiOTec has helped manufacturers replace obsolete PLCs, modernize control panels, and launch new automation that reduces downtime and improves reliability.

Call Us for Your Automation, PLC, Robot and Cobot Needs

Join the companies that have (R)Evolutionized their manufacturing to increase profits.

Why manufacturers use PLC upgrades and automation to cut downtime and quality losses:

Downtime and quality issues quietly drain profit, cut efficiency, and pile stress on your team. Studies show the average manufacturing plant loses hundreds of production hours each year to unplanned stops and labor or quality failures. We design and implement automation, PLC upgrades, and control systems that reduce those losses and keep your lines running.

Testimonials
What our clients are saying -
Faster, more practical PLC support than OEM tech lines: "Thanks for all of your assistance with the replacement recommendations. You’re certainly much faster and more thorough than RA’s technical support!”
Karlene S.
Karlene S.Project Engineer
Deep expertise in equipment programming and integration: "They are some of the most knowledgeable engineers in equipment programming and integration that I have had the pleasure of working with."
Jay Y.
Jay Y.Engineer at ESAB Welding
Long‑term support and commitment: “Thank you for this support. In your wildest dreams did you ever think you’d still be servicing this machine 20 years later? Very impressive.”
David E.
David E.Technical Fellow

What is our Automation as a Service (A³S) model?

Questions?

Our A³S model helps small and midsize manufacturers upgrade PLCs and automation by using a subscription-style plan instead of a large upfront capital project. We offer customizable PLC upgrades and automation equipment leasing, including cabinet with HMI as a base.

Our three‑year agreement starts at a $2,977 initial payment and $577 monthly. This includes the control panel, full SCADA access, remote monitoring, performance reporting, and ongoing technical support and troubleshooting.

PLC Upgrades

How do we approach industrial automation projects?

  • We design PLC and automation projects that go beyond quick fixes to reduce risk and support ROI.

  • We lead automation initiatives for manufacturers with limited engineering staff.

  • We deliver practical upgrades—PLCs, control panels, machine vision, and IIoT—to improve KPIs, cut costs, and reduce daily stress.

  • We work best as a trusted extension of your manufacturing team.

  • A “your ideas, our implementation” approach—turning your process knowledge into reliable, production‑ready automation.

Get answers

Key areas where we help manufacturers:

iiOT – Industrial IoT data from your machines

We connect shop‑floor equipment, sensors, and PLCs so you can see real‑time production data at your desk or mobile device and make faster, better decisions.

Modernization

Outdated control systems that are a pain to keep running are our specialty. Invite us in for an assessment to explore PLC and controls upgrades that increase uptime, shorten cycle times, and reduce firefighting on the plant floor.
ASSESSMENT

Machine Vision

Improving quality and reducing scrap by detecting out‑of‑tolerance product and stopping production before bad parts pile up.

Visualization and SCADA

Giving operators and supervisors real‑time dashboards, graphs, and reports so they can act on issues quickly and improve performance over time.
SCADA/IOT

Desalination & Pump Systems

Since 2006, our desalination projects have translated directly to other pumping operations, improving control and efficiency so you can reduce energy use and operating costs over the long term.

Assessments

You know automation can help—but what kind, and where are the best paybacks? Our Optimization Assessment identifies high‑ROI opportunities on your factory floor so you can prioritize the projects that matter most.
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PLC CONTROL PANELS
Machine Vision
Desalination
Designing automation TO REMOVE The ROOT CAUSE Behind the Problem is what drives us

We partner with clients to design PLC upgrade solutions that lower costs.

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We've been providing remote monitoring systems since 1996

We’ve been helping companies with PLC upgrades and automation projects for over 25 years. Since 1996, we’ve offered remote monitoring systems and have adapted them to IIOT and MQTT solutions using cellular modems or plant internet. Get more information on SiteWatch

LEARN HOW

iiOTec FAQ

What types of automation projects does iiOTec handle?

iiOTec helps manufacturers and industrial operators with PLC control systems, panel upgrades, machine automation, remote monitoring, and related controls integration projects. Projects can range from replacing aging control panels to improving visibility and efficiency across existing equipment using machine vision and/or robotics.

Can iiOTec upgrade or replace older PLC control panels?

Yes. iiOTec provides complete panel upgrades for customers who need to modernize outdated controls, improve reliability, and reduce downtime risks from aging hardware.

Does iiOTec work with robotics, cobots or machine vision?

Yes. iiOTec supports robot, cobot and machine vision integration projects to help manufacturers improve throughput and quality, reduce repetitive manual work, and increase consistency in production processes.

Who does iiOTec typically work with?

iiOTec typically works with small to midsize manufacturers and industrial operators that need practical automation improvements, controls support, and system modernization without unnecessary complexity.

Does iiOTec work with desalination and water/wastewater systems?

Yes. iiOTec has been working on these types of systems since 2006 and has over 40 such installations in place ranging from complete plants to lift station controls and remote monitoring

Can iiOTec help reduce operating and production costs?

Yes. iiOTec focuses on automation and controls improvements that help reduce waste, improve uptime, and address the hidden costs that reduce manufacturing profitability.

Does iiOTec offer remote monitoring solutions?

Yes. In addition to automation and controls work, iiOTec offers remote monitoring solutions through SiteWatch for customers who need visibility, alarming, and reporting for remote assets and operations.